Production equipment

The company’s main equipment includes 3 5+10 ton series intermediate frequency induction furnaces, 2 large non-standard castings lost foam production lines, 2 heat treatment furnaces, multiple machining equipment such as planer type milling machine, end face milling machinery, and complete lifting and transportation equipment. The annual production capacity reaches 50,000 tons of castings and 5,000 tons of structural parts. Intermediate frequency electric furnace: 3 sets of -10T series intermediate frequency coreless induction electric furnace can produce up to 14.5 tons of steel castings and 17 tons of iron castings. All the castings of the company are smelted with an intermediate frequency electric furnace. Due to the strong electromagnetic stirring during the smelting process, the composition of the castings is uniform, and liqid steel is produced at a high temperature and accurately controlled.

  • 10 tons electric furnace
    10 tons electric furnace
  • molding production line
    molding production line
    The lost foam production line independently developed and manufactured by the company: suitable for large and special-shaped non-standard castings. The maximum size of the sand box is 2.5×4×5. It can produce various special-shaped non-standard castings with a height of less than 3m and a length of less than 4.5m.

  • Model cutting
    Model cutting
    Possess 4 large-scale EPS CNC cutting equipment for cutting and forming models, and the cutting accuracy can reach 0.3mm

  • Gas heat treatment furnace
    Gas heat treatment furnace
    The maximum heat treatment workpiece is 1.2m×0.9m×1.5m, and the highest operating temperature is 1200℃. It is mainly used for the heat treatment of small parts. Gas heat treatment furnace: the largest processing workpiece is 2m×4m×1.8m, the highest operating temperature is 1350℃, the temperature difference is ±5℃, Used for annealing treatment of large castings and welded parts and other heat treatments.

  • 500T hydraulic bending machine: used for lifting lug bending, protecting tube pressing, special cooling water pipe pressing , welding parts , etc

  • There are 6 shot blasting machines for the shot blasting of cooling water pipes and castings.

  • Hydraulic machine:
    Used for making sand cores such as cooling stave bolt holes.
  • Metal band sawing machine:used for water pipe, protection tube round steel feeding and test specimen dissection

  • CNC electric hydraulic pipe bender
    CNC electric hydraulic pipe bender
    There are one CNC pipe bender and 3 electric hydraulic pipe benders. All water pipes are cold-bendered with a pipe bender to produce a maximum bending capacity of Φ108*6. The size of the bend is accurate, the ellipticity of the steel pipe is small, and the wall thickness is reduced.

  • Bended cooling stave steel pipe
    Bended cooling stave steel pipe
  • Fully automatic feeding equipment for melting furnace
    Fully automatic feeding equipment for melting furnace
    Used for automatic batching to ensure qualified casting composition
  • planer type milling machine: hot-blast stove grate in processing
  • Automatic feeding spheroidizing equipment
    Automatic feeding spheroidizing equipment
    Self-developed high-efficiency spheroidizing line and long-term inoculation line can stabilize the elongation rate of the core of ductile iron cooling stave above 8%

  • Full-scale blast furnace cooling stave thermal test system
    Full-scale blast furnace cooling stave thermal test system
    The blast furnace stave thermal test system is jointly developed with the University of Science and Technology Beijing, which is the first cooling stave full performance test system